How It Works: Automated 2-Part Epoxy Meter Mix Dispense System
How It Works: Automated 2-Part Epoxy Meter Mix Dispense System A two-component epoxy dispensing system accurately handles, measures, mixes, and dispenses two reactive materials (typically Resin + Hardener) in a controlled ratio. 5 ⚙️ 1. Material Storage (A + B Tanks) Component A: Resin (epoxy base) Component B: Hardener (curing agent) Stored in separate pressure tanks or drums Kept isolated to prevent premature reaction 📏 2. Metering (Precision Dosing) The system measures each component accurately using: Gear pumps / piston pumps / servo pumps Flow sensors or displacement control 👉 The key goal: maintain a fixed ratio like 1:1, 2:1, 10:1, etc. Even a small error affects curing, strength, and performance. 🔁 3. Mixing (Dynamic or Static) Once metered, A + B enter a mixing stage: Static mixer (most common): Disposable spiral tube No moving parts Mixing happens through flow turbulence Dynamic mixer: Motor-driven mixing chamber Used for high-viscosity or fast-reacting materials 🎯 4. Dispensing / Application The mixed epoxy is then delivered to: Needle / valve / nozzle / robot arm Controlled shot or continuous bead Can be manual or fully automated 🤖 5. Automation Control System A PLC or industrial controller manages: Ratio calibration Flow speed Shot size (grams / ml) Timing & repeatability Recipe storage for different materials 🔄 6. Purge & Cleaning To avoid curing inside the system: Air purge or solvent flush Static mixer is often replaced as consumable System prevents clogging and downtime 🧠 In One Line A meter mix system = precision pumping + accurate ratio control + real-time mixing + controlled dispensing. 🏭 Typical Applications LED potting Electronics encapsulation Automotive bonding Solar junction boxes Filters & sensors Structural bonding (composites, panels)
How It Works: Automated 2-Part Epoxy Meter Mix Dispense System A two-component epoxy dispensing system accurately handles, measures, mixes, and dispenses two reactive materials (typically Resin + Hardener) in a controlled ratio. 5 ⚙️ 1. Material Storage (A + B Tanks) Component A: Resin (epoxy base) Component B: Hardener (curing agent) Stored in separate pressure tanks or drums Kept isolated to prevent premature reaction 📏 2. Metering (Precision Dosing) The system measures each component accurately using: Gear pumps / piston pumps / servo pumps Flow sensors or displacement control 👉 The key goal: maintain a fixed ratio like 1:1, 2:1, 10:1, etc. Even a small error affects curing, strength, and performance. 🔁 3. Mixing (Dynamic or Static) Once metered, A + B enter a mixing stage: Static mixer (most common): Disposable spiral tube No moving parts Mixing happens through flow turbulence Dynamic mixer: Motor-driven mixing chamber Used for high-viscosity or fast-reacting materials 🎯 4. Dispensing / Application The mixed epoxy is then delivered to: Needle / valve / nozzle / robot arm Controlled shot or continuous bead Can be manual or fully automated 🤖 5. Automation Control System A PLC or industrial controller manages: Ratio calibration Flow speed Shot size (grams / ml) Timing & repeatability Recipe storage for different materials 🔄 6. Purge & Cleaning To avoid curing inside the system: Air purge or solvent flush Static mixer is often replaced as consumable System prevents clogging and downtime 🧠 In One Line A meter mix system = precision pumping + accurate ratio control + real-time mixing + controlled dispensing. 🏭 Typical Applications LED potting Electronics encapsulation Automotive bonding Solar junction boxes Filters & sensors Structural bonding (composites, panels)